Facility
development is not just a matter of installing the latest equipment or computer
systems.
The
layout and type of facilities must be a reflection of the shipyard's marketing
strategy and operating philosophy. Without a total operations approach to
facility development, "islands of technology" are created by individual
area managers. This often causes production bottlenecks, poor overall performance
and below optimum return on capital investment.
First Marine applies an analytical, total
operations approach to the design of manufacturing and construction facilities
that recognises the importance of developing the "soft" aspects
of the organisation in order to realise the full potential of new facilities
and production methods. The approach follows a series of logical and integrated
steps which, when implemented, ensures that the shipyard is fully able
to achieve competitive levels of throughput and performance.
The
definition of market demand in terms of product mix, throughput rate and
performance is an essential pre-requisite for successful shipyard development.
Market conditions are forcing many shipbuilders to broaden their product
mix in order to remain in business. This in turn is driving the introduction
of product-oriented workstation operations which is reflected in the layout
and material flows of the facility.
A product-oriented philosophy dictates
that vessels in the targeted product mix are analysed to establish the
type and quantity of interim products.
Through the application of group technology
principles, product families are defined and associated with stages of
production. Only then is it possible to define the required equipment,
process lines and assembly areas and hence to develop layout options.
First Marine are world leaders in shipyard
layout design and engineering for both greenfield sites and for the expansion
and development of existing yards. They are at the forefront in the development
of shipbuilding technology and members of our staff have been closely
involved with the design of some of the world's largest shipyards in the
Far East.
Our
expertise extends to the following:
Product analysis
Definition of manufacturing technology
Facility planning and layout design
Detailed design and engineering
Equipment selection
Project management
Management and organisation requirements
Manpower requirements
Definition of operating systems and procedures